Color Sorter Description:

The AI Intelligent Color Sorter is a new-generation intelligent sorting equipment developed based on machine vision and deep learning AI algorithms. It is widely used in recycled metal resources, solid waste recovery, ore sorting and other industries. By adopting optical recognition and high-speed actuators, it realizes automatic and precise separation according to material composition, color and surface characteristics. It replaces traditional manual sorting and greatly improves sorting efficiency and product purity.

General Applications:

Recycled metal recovery: Separation of copper, aluminum, stainless steel and plastic mixtures

Fine sorting of shredded e-waste materials

Working Principle：

Materials are conveyed evenly by the belt into the visual inspection area. High-definition industrial cameras capture real-time images of materials. The built-in AI model rapidly analyzes and identifies materials by appearance, color and texture features to distinguish target materials from impurities. The system sends out real-time instructions, and high-speed pneumatic actuators perform precise blowing to achieve automatic separation of different materials.

Structural Components：

Feeding & Conveying Unit: Transports materials steadily to ensure single-layer spreading and avoid stacking for reliable recognition.

AI Visual Inspection Cabinet: Integrates high-definition cameras, light sources and image processing hardware, serving as the core recognition module.

Pneumatic Sorting Execution Unit: Consists of high-speed solenoid valves and air nozzles to complete material separation.

Industrial Touch Control System: Man-machine terminal for algorithm operation, parameter adjustment and data monitoring.

Main Frame & Discharge Hoppers: Supports the whole machine and diverts materials after sorting.

Technical Specification:

Features:

1) AI Intelligent Recognition Equipped with deep learning visual algorithms, the equipment can independently learn features of various materials. It adapts to complex mixed materials and supports identification of multiple categories and materials with subtle color differences. The recognition model can be continuously updated and optimized.

2) High Sorting Accuracy High-speed image acquisition system matched with high-frequency pneumatic injection units features fast response and high sorting precision. It effectively improves the recovery rate of valuable materials and reduces mis-sorting rate.

3) Stable Continuous Operation Integrated belt conveying structure and modular design enable stable operation for long-term continuous industrial production. The equipment is easy to maintain, and wearing parts can be replaced conveniently.

4) User-Friendly Human-Machine Interaction Equipped with an industrial touch screen and visual operation interface. Operators can monitor sorting data and adjust parameters intuitively. Parameter storage and one-click recall functions lower operation difficulty.

5) Wide Compatibility Applicable to mixed scrap metals, non-ferrous metals, mineral materials, construction waste recycled materials and other materials. A single machine can be flexibly integrated into complete crushing and sorting production lines.

More cases:

Color sorter in the metal recycling flow sheet position:

Pre-shredder → Hammer Mill → Magnetic Separator → Trommel Screen → Air Separator → Eddy Current Separator → Metal Sensor Sorter → X-ray Sorter → AI Color Sorter → Copper-Zinc Separation